Mandurah Retirement Village Western Australia

This recently completed project will help you understand the benefits of our 74mm polycarbonate system. Everbright E610 Clear was used on the Rest Bite Atrium Roof at the Mandurah Retirement Village, Perth, WA.

For this new development E610 was used flat, and our panels were set at a 5 degree pitch. E610 free spanned 4.8mtr incorporating Locking System LS2.3. Locking system LS 2.3 simply means there are 3 aluminium locking bars required out of every 6 chambers. See design loads, which shows you in more detail the different locking systems available.

These panels were extruded, and supplied in one complete 5.25mtr length and in 600mm wide configurations.

Our panels simply clip together making the installation process very rapid, as our product only requires to be joined every 600mm on site.
Delivered to site were 12 panels, and the total area was approximately 38 square meters.

Installation time for this project was 5 hours, and there were two tradesmen available on site.

The design brief was for a product that could minimize structural requirements, fully trafficable and have a long life span. The selected system needed to be trafficable, to assist the six month service and maintenance program adopted by the village.


Our system was ideally suited for a project of this nature, due to E610’s free span capabilities, durability, and panel strength.
Making E610 one of the strongest translucent materials available in the world today.
Several other key factors were for a product that was rapid to construct, therefore keeping disturbance down to a minimum.
Additionally our 74mm polycarbonate system gives a unique visual appearance and modern uniformed look making use of all the natural light available.

 

This made our system a excellent solution for this development.
Clear was the colour selected due to a 73 percent light transmission for visible light and a thermal performance of 1.85W/mK.

The Everbright E610 system gives a unique visual appearance and minimizes structural requirements making use of all the natural light available.
Makrolon 1243 is the material used in our polycarbonate roofing system, which is part of the worldwide Bayer Group.

Everbright E610 comes with a manufactures worldwide 10 year warranty and the panels have a life expectancy in excess of 35 years.

Our polycarbonate system give a seamless and continuous line, with no steel frame work spoiling the visual effect. E610 Integral locking bars hide the aspect of where a panel starts and where it finishes, so it becomes a continuous system giving a uniformed and conformed design feature. Creating an architectural flare, that isn't possible with any other polycarbonate system available on the market. Our system only needs to be secured with washer and screw fixings provided to both the lower and higher end of the panels, all the joints are self sealing once the integral locking bar is fitted. Other systems would necessitate the need for a framed grid work support system across the entire roof.

We can advise that there was a cost saving on the structure requirements with our system on this project. Since less structure is required, less shadows are created, and as such the natural light translucency is at it's full potential. Since less structure was required it maximized all the natural light elements, which was of paramount importance on this development.

E610 polycarbonate panels incorporate an excellent safety factor. All loading criteria are based on 0.75 kN/sqm and a 50% safety factor as part of a standard specification detailing.

As you can see from the images contained in this section, E610 is a very light weight product, that can be easily handled on site during the installation process. Our 74mm polycarbonate panels are also fully trafficable, which makes a huge difference to construction time, and helps with general service and maintenance.

The construction process with E610 is very simple and is less time consuming to install on site.

Everbright E610 major advantages at a glance:

  • Rapid installation
  • Superior free span (see design loads)
  • Can be extruded to a maximum 20.5mtr
  • Minimal additional structure required with our system
  • Strongest translucent material in the world (74mm profile)
  • 100% fully trafficable
  • Passed the AS1562.3-2006 sand bag test
  • Impact resistance
  • Intruder resistance
  • Cyclone rated
  • Superior thermal/ acoustic performance
  • Long life span
  • Coextruded UV protection layer
  • Australian manufactured
  • Unique jointing arrangement
  • Self cleaning dome shape
  • Light weight product

This project is located at Third Avenue, Mandurah, Perth, WA, Western Australia
The project can be viewed should site visits be required and adequate notice is given.

The Installation Visually

  • 5.25mtr panels unpacked

    5.25mtr panels…

  • 1st panel in position

    1st panel in position

  • 2nd panel locked in place

    2nd panel locked in…

  • Simply clip together

    Simply clip together

  • Rapid construction

    Rapid construction

  • 5th panel locked in place

    5th panel locked in…

  • 8th panel locked in place

    8th panel locked in…

  • Uniformed design featurefeature

    Uniformed design…

  • Clear sheeting

    Clear sheeting

  • 2 hours into installation

    2 hours into…

  • Minimal structural

    Minimal structural

  • Minimal structural

    Minimal structural

  • Fully trafficable

    Fully trafficable

  • Fully trafficable

    Fully trafficable

  • View above finished roof

    View above finished…

  • View below finished roof

    View below finished…

  • View below finished roof

    View below finished…