Mundaring Church of Christ, Mundaring, Perth Western Australia

74mm polycarbonate system

This recently completed project will help you understand the benefits of our 74mm polycarbonate system. Everbright E610 Opal was used as a gable roof at Mundaring Church of Christ in Perth.
On this project E610 was used flat on this new development at the entrance of the church. E610 free spanned 2mtr incorporating Locking System 1, requiring no intermediate supports. Locking system 1 simply means there are 6 polycarbonate locking bars required out of every 6 chambers. See design loads, which shows you in more detail the different locking systems available.

These panels were extruded, and supplied in one complete 2mtr lengths and in 600mm wide configurations. The panels simply clip together making the installation process very rapid, as our product only requires to be joined every 600mm on site. Delivered to site were 24 panels at 2mtr length x 600mm, the total area was 28sqm, and lenght of the roof was 7mtr.
Installation time for this project took eight hours from start to finish. This included installing our polycarbonate panels and the flashing required and there were two tradesmen available and on site.

The brief was for a modern entrance canopy for this new development. The client was looking to create a statement making our system a excellent selection, as it gives a unique visual appearance for the entrance of the church. E610 also creates a tranquil ambience and focal point for all those who will be entering the main building.
The minimized structure requirements help provide a more pleasant and fresh air environment for all who visit and work at the church. Several other key consideration during the selection process also included a product that had a long life span and superior thermal performance, making our polycarbonate system a perfect solution for this particular project.

Our polycarbonate system give a seamless and continuous line, with no steel frame work spoiling the visual effect. E610 Integral locking bars hide the aspect of where a panel starts and where it finishes, so it becomes a continuous system giving a uniformed and conformed design feature. Creating an architectural flare, that isn't possible with any other polycarbonate system available on the market. Our system only needs to be secured with washer and screw fixings provided to both the lower and higher end of the panels, all the joints are self sealing once the integral locking bar is fitted. Other systems would necessitate the need for a framed grid work support system across the entire roof.

We can advise that there was a cost saving on the structure requirements with our system on this project. Since less structure is required, less shadows are created, and as such the natural light translucency is at it's full potential. Since less structure was required it maximized all the natural light elements, which was of paramount importance on this development.

E610 polycarbonate panels incorporate an excellent safety factor. All loading criteria are based on 0.75kN/sqm and a 50% safety factor as part of a standard specification detailing.

As you can see from the images contained in this section, E610 is a very light weight product, that can be easily manoeuvred on site during the installation process. Our 74mm polycarbonate panels are also fully trafficable, which makes a huge difference to construction time, and helps with general service and maintenance of the roof.

The construction process with E610 is very simple and is less time consuming to install on site.

modern entrance canopy

Everbright E610 major advantages at a glance:

  • Rapid installation
  • Superior free span (see design loads)
  • Can be extruded to a maximum 20.5mtr
  • Minimal additional structure required with our system
  • Strongest translucent material in the world (74mm profile)
  • 100% fully trafficable
  • Passed the AS1562.3-2006 sand bag test
  • Impact resistance
  • Intruder resistance
  • Cyclone rated
  • Superior thermal/ acoustic performance
  • Long life span
  • Coextruded UV protection layer
  • Australian manufactured
  • Unique jointing arrangement
  • Self cleaning dome shape
  • Light weight product

This project is located at Mundaring Church of Christ, 1470 Stoneville Road, Mundaring, Perth, Western Australia
The project can be viewed should site visits be required and adequate notice is given.

The Installation Visually

  •  Steelwork prior to installation

    Steelwork prior to…

  •  4th panel locked and in place

    4th panel locked and…

  • 9th panel locked and in place

    9th panel locked and…

  • Simply clip together

    Simply clip together

  • 10th panel locked and in place

    10th panel locked and…

  • One side completed after just 90mins

    One side completed…

  • Setting 1st panel in place

    Setting 1st panel in…

  • Simply construction

    Simply construction

  • Clipping 7th panel in place

    Clipping 7th panel in…

  • 7th panel locked and in place

    7th panel locked and…

  • Adaptable (7 panels) can be reassembled on site

    Adaptable (7 panels)…

  • Clipping 9th panel in place

    Clipping 9th panel in…

  • 9th panel locked and in place

    9th panel locked and…

  • Light weight easy handling

    Light weight easy…

  • 10th panel locked and in place

    10th panel locked and…

  • Clipping final panel in place

    Clipping final panel…

  • Both sides completed after just 3 hours

    Both sides completed…

  • View above right finished roof

    View above right…

  • Panels can be easily cut on site

    Panels can be easily…

  • View above finished roof

    View above finished…

  • Using EL158 self drill screws as provided

    Using EL158 self drill…

  • View above left finished roof

    View above left…

  • Fixing barge flashing to panels

    Fixing barge flashing…

  • Fixing EL28 clamp plate as provided

    Fixing EL28 clamp…

  • Triming barge flashing

    Triming barge flashing

  • Fixing barge flashing to panels

    Fixing barge flashing…

  • Fully trafficable

    Fully trafficable

  • Laying ridge cap on panels

    Laying ridge cap on…

  • Laying ridge cap on panels

    Laying ridge cap on…

  • Securing ridge cap to panels

    Securing ridge cap to…

  • Ridge cap secured to panels

    Ridge cap secured to…

  • Installation completed in 8 hours

    Installation completed…

  • View underneath finished roof

    View underneath…

  • View underneath finished roof

    View underneath…

  • View underneath finished roof

    View underneath…

  • View underneath finished roof

    View underneath…

  • View underneath finished roof

    View underneath…